Professional
Aluminum Processing Team

Can be manufactured around
the clock, 7 days a week.

  • Type

  • Machinery parts

  • Process

  • CNC machining

  • Additional processes

  • CNC machining + surface treatment

  • Material

  • AL6061, AL5083, DC12, 316L, PEEK, PPS+GF40%

  • Size/color

  • Customized

  • Surface treatment

  • Hard oxidation, electroplating (gold plating), anodizing, sandblasting

  • Quality control

  • Full inspection

  • Application

  • Fuel cell vehicles, oxygen/hydrogen inlet and outlet systems, cooling system parts

  • OEM

  • Accepted

High-voltage interlock electrical connector for fuel cell stack safety monitoring
CNC machined 316L stainless steel terminal for fuel cell battery pack high current path
Side profile of CNC turned connector
Detail of precision machined keyway and anti-rotation flat on high voltage terminal
High-voltage interlock electrical connector for fuel cell stack safety monitoring
CNC machined 316L stainless steel terminal for fuel cell battery pack high current path
Side profile of CNC turned connector
Detail of precision machined keyway and anti-rotation flat on high voltage terminal
CHARACTERISTICS
KEY POINT OF DESIGN

Key points of CNC design

1、Cavities and pockets: Recommended cavity depth: 4 times cavity width. End mill tools have a limited cutting length (typically 3–4 times their diameter). Deep cavity milling: Cavities with depths greater than six times the tool diameter are considered deep. A tool diameter-to-cavity depth ratio of up to 30:1 is possible using specialized tooling (maximum depth: 35 cm with a 1-inch diameter end mill tool).

2、Internal edges: Vertical corner radius,Recommended: ⅓ times cavity depth (or larger). Using the recommended value for internal corner radii ensures that a suitable diameter tool can be used and aligns with guidelines for the recommended cavity depth. Floor radius,Recommended: 0.5  mm, 1  mm or no radius.

3、Thin-wall: Minimum wall thickness, recommended: 0.8 mm (metals), 1.5 mm (plastics)

Feasible: 0.5 mm (metals), 1.0 mm (plastics).

4、Holes: Diameter, recommended: standard drill bit,Feasible: any diameter larger than 1 mm. Maximum depth, recommended: 4 times nominal diameter,typical: 10 times nominal diameter, Feasible: 40 times nominal diameter.

5、Threads:Thread size,minimum: M1 (and lower, in some cases),recommended: M6 or larger. Thread length,Minimum: 1.5 times nominal diameter, recommended: 3 times nominal diameter.

6、Tolerances:Typical: +-0.1 mm,Feasible: +-0.02 mm.

Related Products
precision001
precision002
precision003
precision004
precision005
precision006
precision007
Product Message